Rohan Singh All work

Vapour-responsive chitosan films

Thin films that bend when water vapour reaches them, and a small switch that turns that bending into a closed circuit.

Context
M.Tech thesis, IIT Madras
When
Dec 2024 to May 2025
Methods
Solvent casting, nanofiller loading, vapour response testing
Tools
ESP32, Fusion 360
Shown at
Poster, Fabricate 2025, IIT Madras
Links
Poster (PDF)

Problem

Most thin films used in biomedical devices are static. They do not respond to their surroundings. This project set out to make chitosan-based films that change shape in a controlled way when exposed to water vapour, as a starting point for soft actuators and sensors.

What I did

  • Fabricated chitosan films by solvent casting, with and without a barium titanate (BaTiO3) filler at different loadings.
  • Measured how each film bent and recovered under water vapour.
  • Reduced fabrication effort by 70% over repeated rounds of process changes.
  • Built a vapour-driven switch that lights an LED, and a sensor prototype on an ESP32 that streams readings in real time.

Results

  • Adding BaTiO3 clearly changed how the films bent in response to water vapour.
  • The films are a promising low-cost material for humidity sensors and vapour-triggered alarms.
Grid of film strips bending in water vapour, one row per filler amount
Film response at 0, 0.1, 0.3 and 0.5 filler loading
The switch closing a circuit and lighting an LED, 3x speed

Poster

If the poster does not show, open the PDF.